Products：
Electric Heating Element with Temperature Control:
1. Uniform heating to 200C
2. Easy to install
3. Mount to flat surface
Custom Made Electric Heating Element with Temperature Control
Temperature Rating | 400°F(204°C) Maximum operating |
Size/Shape Limitations | Maximum width of 48 inches, no maximum length |
Thickness | ~0.06 inch(Single-Ply)~0.12 inch(Dual-Ply) |
Voltage | Any AC or DC |
Wattage | Customer specified (Normal maximum of 5 watts per square inch) |
Power Lead Wire | Silicone rubber, SJ Power Cord, or Teflon insulated stranded wire |
Attachment | Hooks, lacing eyelets, Or Velcro closure. Temperature control(Thermostat) |
Description | 1. Electric Heating Element with Temperature Control has advantages of thinness, lightness, sticky and flexibility. 2. It can improve heat transfer, accelerate warming and decrease power under the process of operation. 3. They are heating fast and thermal conversion efficiency high. |
Features: (1) Heating fast and long time using (2) Flexible and customization (3) Waterproof and non-toxic
Before purchasing, Please confirm the size first ( Iength*wide*thickness) | |
Electric Heating Element with Temperature Control can be made with etched foil heating elements orwire wound heating elements.
a)Etched Foil Electric Heating Element with Temperature Control
The etched element provides superior heat transfer and exceptionally uniform heat output, which results in a faster warm-up cycle and longer life. The heaters operate in ambient temperatures from -80°F to 500°F.
Advantages over Wire Wound Electric Heating Element with Temperature Control:
Higher watt density
Distributed wattages
Elimination of edge loss compensation
Greater element area over heater sheath
Complex heat distribution with a rating of about 200°C (392°F)
Economical mass production
Reproduction of complex circuits
The excellent dielectric properties of silicone rubber and the strength of fiberglass combine to produce a unique heater. First, fine nickel-chromium alloy wire is spiraled onto a center core of fiberglass twine, producing a strong, flexible heating element. Electronically-controlled precision winding equipment ensures consistency.
Circuits are then hand-wound on permanent tooling providing repeatability of resistance and pattern. Parallel circuits are utilized where possible, permitting continued operation should a single circuit be damaged.
When the heating element is positioned, a second layer of silicone rubber is laid over the wire. The layers are then vulcanized to permanently position the circuits.
Using these versatile and flexible heaters, the ability to apply heat exactly where required is limited only by imagination — and a maximum continuous operating temperature of about 200°C
Dual Voltage, Zoning and Three Phase
Due to the flexibility in circuit design of Silicone Heater Plate, multiple heating circuits can be designed to accommodate dual voltage and multiple zones. On dual voltage heaters, three leads, including a common in a different color, are provided for wiring the heater in series for the higher voltage and parallel for the lower voltage. 110/220 Vac or 240/380 Vac can be achieved. Multiple circuit areas can be zoned to achieve different heating effects. Three-phase circuits can also be designed for high current applications.
Water-proof
We have developed leak tight Electric Heating Element with Temperature Control which can be permanently immersed into water. This is very useful for high humidity environment or fluid heating where conventional immersion heaters can't be used due to space or mounting limit. The applicable fluid includes some corrosive chemical solution. For example, our Electric Heating Element with Temperature Control have been used for SCR (Selective Catalytic Reduction) tank Adblue heating for exhaust gas control of diesel vehicles. Please consult us for chemical compatibility if you have similar demand. And our Electric Heating Element with Temperature Control have tested IP68 and passed it.
