Barrel Ceramic Band Heater Manufacturer China

Barrel Ceramic Band Heater Manufacturer China

Barrel Ceramic Band Heater Manufacturer For Extruder Product Details Ceramic Band Heater is designed and manufactured out of 20 years of experience, for superior performance and life expectancy. Primarily used for Plastic Processing machinery, depending upon applications, these heaters come with...

Barrel Ceramic Band Heater Manufacturer For Extruder

  • Product Details

Ceramic Band Heater is designed and manufactured out of 20 years of experience, for superior performance and life expectancy. Primarily used for Plastic Processing machinery, depending upon applications, these heaters come with outer heat saving insulation covers, which provides the best combination of physical strength, high efficiency & good thermal conductivity to heat cylindrical parts, good for sheath temperature up to 500°C along with Energy Saving.

 

Structure of Ceramic Band Heater:

ceramic band heater


Industrial Heater

Ceramic Band Heater

Resistance Wire

Ni-Cr 80/20

Sheath

304 stainless steel

Insulation

Ceramic

Terminal

Ceramic terminal/flange/lead/terminal box and customized

Heater Voltage

120V 220V 230V 240V 480V standard  
(other voltages available on request)

Wavelength range

2-10 microns

Operating Temperature

300°C to 700°C (572°F - 1292°F)

Operating Life-Up

20,000 hrs

Radiation distance

100 mm to 250 mm



Features:

1. Energy efficient

2. Energy saver

3. Highly flexible

4. Durable

5. Maintains heat

6. Provide uniform heat distribution

7. CSA, CE and UL certified

 

Application:

1. Injection molding

2. Blow-molding

3. Plastic extrusion

4. Container, pipe, or tank heating

5. Process applications

Introduction to ceramic band heater


The ceramic band heater is a high-efficiency heat-dividing heater that ensures uniform temperature on the hot surface and eliminates hot spots and cold spots in the equipment. It has the advantages of long life, good thermal insulation performance, strong mechanical properties, corrosion resistance and magnetic field resistance. The external heat dissipating surface is added to the heat insulating device, and the inner heat dissipating surface is sintered with infrared rays, thereby saving 30% of electricity consumption.


Ceramic band heater performance


1. Fast heat transfer, uniform heat generation and stable operation.


2. The temperature is not leaked, which can save electricity and work safely.


3. The power of the product is high, and the power of the ceramic strip is 0.5~1.5 times higher than that of the ordinary one.


Ceramic band heater range


Extruder, pipe machine, profile machine, sheet machine, film blowing machine, wire drawing machine, granulator, pelletizer, compression molding machine and other plastic machinery equipment barrel heating.

Introduction to ceramic band heater

Ceramic band heaters have certain advantages due to their thermal efficiency, emissivity, safety factor and energy saving. They are widely used in plastics, chemicals, light industry, electronics, medicine, food and other industries. Mainly used for vacuum plastic forming, paint curing And drying, food baking, drug dehydration, medical and health.

1. One is to wrap the alloy wire in a small ceramic square, and the outer package is made of a stainless steel outer casing. Widely used in plastic machinery, chemical fiber machinery.

2. The ceramic band heater is a kind of high-efficiency heat-dividing uniform heater, ensuring uniform temperature of the hot surface and eliminating hot spots and cold spots of the equipment. It has the advantages of long life, good thermal insulation performance, The mechanical dissipating surface, and sintering the infrared rays in the inner heat dissipating surface can save 30% of electricity

3. The ceramic band heater is not made by the general mica winding method, but by the ceramic strip threading method, so the power of the product is 0.5~1.5 times higher than the ordinary one. The heating element is made of imported round wire Ceramic into a spring-like ceramic strip, the outer cover is made of stainless steel, and the high-temperature heat-insulating cotton (aluminum silicate fiber board) is used in the middle to prevent temperature leakage. Ceramic strips are high-frequency ceramics That have the characteristics of fast heat transfer, hard and non-breakable, high temperature, no deformation and aging.

4. With a high temperature resistance (up to 1200 degrees), anti-corrosion, beautiful and wear-resistant features. Widely used in high temperature Heating furnaces, semiconductor engineering, glass, ceramics and wire engineering.

5. ceramic band heater is a kind of heater with high temperature and long life. It has higher and higher working temperature requirements in modern industry. Ceramic heaters can adapt, especially chemical fiber, engineering plastics, plastic machinery, electronics, medicine, food. And various pipe heating, etc.;

6. The ceramic band heater consists of a spiral type resistance wire that passes through a specially designed high temperature resistant ceramic tile, which is preferred extended and can be bent. The beautiful metal casing ceramic fiber constituents a heat insulation layer. Temperature, high power density, ribbon heater, and is designed for flexibility and ease of installation.

2. Ceramic band heater performance:

1. Fast heat transfer, uniform heat generation and stable operation.

2. The temperature is not leaked, which can save electricity and work safely.

3. The power of the product is high, and the power of the ceramic strip is 0.5~1.5 times higher than that of the ordinary one.

4. Nickel-chromium resistance wire: uniform heating, high temperature stability, etc., long-term non-oxidation, can be used at 200-500 °C for a long time.

5. The product has a long service life, and the product has a long service life due to the slow aging of the raw materials at high temperatures.

6, in line with the national GB technical requirements. Power deviation: ± 5% - 10%.

7. Electrical strength: After sinusoidal AC voltage test with voltage of 2500v/50Hz, there is no breakdown phenomenon after 1MIN.

8, according to the user's demand wiring, voltage from 36V, 110V, 220V, 230V, 380V, the highest power load per square 6.5W, compared with the traditional electric heater energy consumption can be reduced by 20%.


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