Cartridge Heaters are able to withstand tough industrial usage due to their special construction.
The heaters can achieve a watt density up to 200W/in2.
The nickel chrome heat wires are wound onto a ceramic core which is positioned inside the cylindrical metal sheath.
The heating coils are evenly spaced on the ceramic core to provide a uniform heat transfer to the sheath surface.
The power is controlled by the number of the heat coils.
The magnesium oxide powder are used as the insulating medium to avoid a short circuit.
The metal sheath is filled with the MgO powder.
The MgO powder is highly compacted through a special cold form process.
It makes the MgO powder very efficient to transfer heat inside the metal sheath.
Panshine’s cartridge heater are manufactured using the finest material and constructed with tight quality controls.
Panshine’s heaters provide superior heating performance, uniform watt densities and a long service life. They are also able to fitted with various thermocouples and sensors to your requirements.
J-type and K-type thermocouple available
Easy to install
Highly efficient
High watt densities
Various metal densities
Resistant to oxidation and corrosion
Fast heat up
Low mass
Swaged construction
Shock and vibration resistant
Semiconductor chamber heating
Humidity control
Seals bar
Hot isothermal forming
Melting & Welding
Vulcanization
Plastic processing
Liquid immersion
Injection molding
Platens
Labeling
Working temperature: up to 1600F (880C)
Watt densities: up to 200W/in2
Dielectric strength: 1500V
Leakage current: < 0.5mA
Length tolerance:<1%
Insulation: >15MΩ
Maximum Voltage: up to 480V
Heating of Mould Tools, Tooling, Platens, Packaging Machinery, Heat Sealing Equipment, Plastic Process Machinery, Food Process Machinery, Catering, Printing, Hot Foil Printing, Shoe manufacturing Machinery, Laboratory / Test Equipment, Vacuum Pumps, and many more.
We manufacture Cartridge Heaters engineered to satisfy the full spectrum of Cartridge Heater applications. Whilst a standard range of Cartridge heaters are available, we specialise in designing and manufacturing cartridge heaters to our customers requirements. It is important to choose the correct construction heater to suit your application.
Recommended for temperatures up to 750°C
All Cartridge Heaters are available with a built in Thermocouple Type J or K
Diameter (Metric) [mm]: 3; 4; 5; 6; 6.5; 8.0; 10; 12; 12.5; 14; 16; 18; 20;22;
(Non-standard can be customized)
Diameter (Inch) ["]: 1/8; 1/4; 3/8; 1/2; 5/8; 3/4 (non-standard can be customized)
Jacket Material: A stainless steel 304 B. 310S C.NCF800.
The maximum temperature of the heating element jacket: 750 ℃
Resistive material: NiCr8020
High voltage stability (temperature) Rated voltage ≤24V -500V-DC> 24V 1500V-AC
Insulation resistance (500 [V-DC] unheated): ≥50MΩ
The maximum leakage current (253 [V-AC] unheated): ≤0.5mA
Length error: ± 1.5mm
Wattage Tolerance
+5% - 10% (closer tolerances are available upon special request)
Specification Requirements for Ordering
Input voltage: 12V-440V (non-standard can be customized)
Terminal unheated length: <3mm-20mm
Non-terminal unheated length: <3mm-20mm
Connecting wires:：
a. glass fiber insulation nickel wire (temperature 450 degrees -750 degrees)
b. Crimp Teflon line (temperature 250 degrees)
c. Crimp silicon insulated wire (temperature 200 degrees)
d. Crimp fiberglass insulated nickel wire (temperature 450 degrees)
Please note that our manufacture to customer specification. There are many lead options available, including Glass Fibre Leads, Silicon Rubber Leads, PTFE Leads, Ceramic Beaded Leads, Braided Leads and Conduits. Please advise us of the type of leads preferred. If you would like some assistance or advise on the correct lead to use, please do not hesitate to ask.
When ordering Cartridge Heaters, please specify the following information :-
1.Type of Cartridge Heater ( please refer to Termination Options ).
2.Ø of Cartridge Heater.
3.Overall length for a straight Cartridge Heaters.
4.Wattage & Voltage
5.Lead type ( glass fibre / PTFE ) & lead length.
Element component
1. China and Europe High-grade nickel chromium resistance wire,
2.Japan and USA MgO core,
3. Seamless Stainless steel tube
4 Built in cable, or swaged in
• Special sizes, wattages, and materials are available upon request;
• Custom-designed to meet your specifications.
• Pin leads are available
Why choose us:
High-quality materials
Insulation: UCM(UK) Magnesium Oxide Powder ;KANTHAL ,BJH resistance wires ,SS321Seamless Stainless steel tube;OTC(USA) Tateho (Japan) mgo rod...
Our certificate
Packing and shipment:
OUR ADVANTAGES：
1.Minimum order: 3pcs
2.Delivery time : in stock 1-2days ,out stock 3-7days
3.More than 100 different sizes stock
4.Products are divided into two grades
A grades：use the The world's top material Best quality，Meet or exceed the same quality in Europe and America，Only 40% of the price of similar products in Europe and America To meet customer demand for high quality.
B grades：use the The china top material，Best quality in china ，Meet the standard for quality and price requirements of customers
5.Provide OEM service.
6.Quality Assurance：Under normal conditions consistent with the design range ，
A grades 365days
B grades 180days
